SOLUTIONS FOR THE
PLASTICS AND RUBBER INDUSTRY
From PET bottles and window frames to steering wheels, laptops and syringes, plastic products are an integral part of our daily lives and indispensable in many industries – from automotive to medical. With ever-changing market conditions and growing demands for product quality but cost-effective, resource-saving manufacturing processes, the focus is more than ever on the efficiency of processing methods.
In this dynamic environment, LÖDIGE provides pioneering process solutions tailored to the specific requirements of plastics processing. With many years of experience and profound knowledge of materials processing, we support the plastics and rubber industry by developing high-quality mixing and processing systems.
CHALLENGES IN THE PLASTICS INDUSTRY AND OUR RESPONSE TO THEM
In addition to conventional processes, there is an increasing demand in the plastics processing industry for special applications and high technical processes. The successful handling of these products requires a high level of experience and comprehensive knowledge with regard to their specific properties in order to develop optimised mixing and processing systems.
High-quality machines, service from experienced professionals and a competitive price: this makes LÖDIGE a valuable partner in the plastics processing industry. Decades of close cooperation with well-known manufacturers are proof of this competence. The results of these partnerships with more than 7,000 systems realized is quite impressive. LÖDIGE machines are used for the production, stabilisation, preparation and adjustment of the plastic properties.
FROM EPS TO RUBBER:
SPECIAL SOLUTIONS FOR DEMANDING MATERIALS
LÖDIGE machines are specially designed for the efficient processing of a wide range of materials - including EPS, resins, thermoplastics and thermosets, compounds, melts, pastes and much more. This versatility enables the production of high-quality end products in a wide variety of sectors.
You can be sure that your specific requirements will be met with the highest efficiency and quality to produce outstanding plastic and rubber products. Some examples of this are:
- Processing EPS
- Processing PVAL
- Masterbatches / Coating powder
- Processing polyolefins
- Continuous basis stabilisation of PE/PP
- Processing solvent-based adhesives
- Processing rubber and caoutchouc
- Powder Injection Moulding
PLASTICS PROCESSING: LÖDIGE MACHINES FOR HOMOGENISING AND GRANULATING PLASTICS
LÖDIGE offers a wide range of mixing systems for the plastics processing industry, specifically designed to meet the needs and requirements of each application. Our portfolio includes horizontal and vertical mixers for batch and continuous operation.
We develop process-specific solutions for a wide range of processes in the plastics industry, including mixing, homogenising, compounding, granulating, coating, agglomerating, compacting, heating and cooling.
As well as meeting the needs of mass plastics production requiring high throughputs, we are also complying with the needs of specific applications and high technical processes for special products as well as customised system solutions.
Ploughshare® Mixer (Laboratory machine)
- Guaranteed LÖDIGE quality
- Attractive value for money
- Functional design
- Ideal for your product and process development
- Extensive range of accessories
Ploughshare® Mixers for batch operation "Universal Design"
- Extremely high mixing quality
- Short mixing times
- Reproducibility of batches
- Gentle product treatment
- High availability
- Low-maintenance mixer concept
- Easy accessibility of all internal mixer components
- Multi-stage processes in one machine
Ploughshare® mixers for continuous operation "Universal Design"
- Excellent homogeneity of the final product
- Retention/mixing times and granulation processes can be adapted to the specific product
- Gentle product treatment
- Consistent reproducibility
- High availability
- Easy accessibility of all internal mixer components
- Low-maintenance mixer concept
Reactor DRUVATHERM®
- Rapid uniting of reacting agents
- Prevention of local overconcentrations
- No temperature gradients within the reaction field
- Improved conversion of reactin agents, leading to higher yield with greater purity of the final product
- Multi-phase process (reaction, heating, drying, granulation, cooling)
Reactor DRUVATHERM® (Laboratory machine)
- DRUVATHERM® reactor at laboratory scale
- Rapid uniting of reacting agents
- Prevention of local overconcentrations
- No temperature gradients within the reaction field
- Improved conversion of reacting agents, leading to higher yield with greater purity of the final product
- Multi-phase proceess (reaction, heating, drying, granulation, cooling)
Ringlayer mixer CoriMix® for continuous operation
- Compact machine unit with high throughput
- Extremely high mixing homogeneity
- Versatile application options
- Easy operation and cleaning
- High operating reliability and service life
The wet mixer
- High mixing quality even for critical products
- Application of high shearing forces
- Easy operation and cleaning
- Reliable and time-tested mixer concept
Vacuum shovel dryer DRUVATHERM®
- Intense mixing prevents temperature and moisture gradients within the product
- Maximum heat transfer coefficients ensure excellent dryer performance
- Gentle thermal product treatment in vacuum mode
- Multi-phase process (mixing, granulation, drying, cooling)
- Cost-efficient solvent recovery
Vacuum shovel dryer DRUVATHERM® (Lab machine)
- Reliable scale-up
- Production development under consideration of industrial factors
- “All-in-one process” (mixing, granulation, drying, cooling)
- Intense mixing prevents temperature and moisture gradients within the product
- Short drying times through intense product movement and effective application of thermal energy
- Gentle thermal treatment at low temperatures using a strong vacuum
- Cost-efficient solvent recovery
LÖDIGE SYSTEM SOLUTIONS FOR THE PLASTICS INDUSTRY
LÖDIGE offers comprehensive solutions covering all processes up to polymerisation. You can also benefit from our specialised know-how for individually tailored complete solutions. Our approach ensures efficient and smooth project management by taking technical and commercial responsibility and reducing interfaces. Rely on our proven expertise and organise your next project successfully with LÖDIGE!
TECHNOLOGY THAT SETS STANDARDS
For years, we have been supporting developments in the plastics industry with pioneering systems that achieve measurable user benefits through precise configuration. With the invention of the Ploughshare® Mixer, LÖDIGE has revolutionised the mixing and processing technology. Numerous patented innovations based on this system are proof of the enormous potential of this technology.
YOUR CONTACT PERSON
We not only support you in the production of your plastic products, but also see ourselves as a partner in the development and implementation of complete system concepts. We will stand by your side from consulting and planning to the manufacture of special components and the implementation of production systems.
Get in touch with our experts. Together we will find the optimum solution for your specific challenges in the plastics industry.
THE WAY WE WORK:
QUALITY AND EFFICIENCY WITH LÖDIGE
In the plastics industry, LÖDIGE combines innovative processes with advanced technology to meet the growing demands for quality assurance and certification. We develop tailor-made solutions that maximise efficiency and precision in plastics processing while minimising environmental impact.
Our process technologies and mixing equipment are specifically designed to meet stringent quality standards and withstand future challenges. Through close collaboration with our customers and continuous innovation, we increase productivity and set new standards in the plastics industry.
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WE ARE CERTIFIED & APPROVED
Our commitment to quality is officially confirmed by recognised testing bodies. Find out more here about our industry-specific approvals and certificates.
LET'S HAVE A CHAT
Do you have any questions, suggestions or feedback? Let us know your request using the contact form and we will get back to you as soon as possible: